INDUSTRIAL MAINTENANCE · AUTOMATION · NEW PROJECTS · EHS
ACT In Systems keeps CNC and VMC lines, welding and robotics cells, power presses up to 1000 ton, paint shops and brazing furnaces running across India. Proactive plans, breakdown response, control panels and new-plant installation — all OEM-comparable, at a fraction of OEM cost. Built for plants not yet ready for a full-time maintenance engineer.
§01 / CAPABILITIES // INDUSTRIAL ENGINEERING SERVICES
OEM-comparable expertise at a fraction of OEM cost — for plants not ready to hire a full-time maintenance engineer but unwilling to gamble on downtime.
A machine is only as good as its controls.
We design, manufacture and install fully tailored control panels that operators actually find easy to run, using components from respected, established suppliers. From schematic to commissioned cabinet, every panel is engineered for the way your line really works.
Power distribution installed right, tested right, proven right.
Complete electrical installation, testing, commissioning and fault diagnosis for industrial, commercial and infrastructure sites. We handle LT and 3-phase distribution, switchgear, distribution boards, cabling and power management end to end.
New lines, new plants, full relocations — engineered to start up on schedule.
Electrical, mechanical and civil scope for new-build factories, assembly lines, plant layout shifting and complete facility setup. Whether you are relocating an existing plant or commissioning a greenfield line, we take it from layout to live production.
Fast, defensible fault diagnosis that gets the line moving again.
Reliable, cost-effective fault finding across mechanical, electrical, automation and fluid-power systems. We service CNC/VMC machining centres, packaging and assembly lines, welding robotics, electroplating, paint shop, phosphating, brazing furnaces, metalizing and mechanical power presses up to 1000 ton.
Stop breakdowns before they cost you the shift.
Preventive and predictive maintenance plans built around your equipment manufacturers' best practices to cut unplanned downtime. Proper maintenance has a cost — improper maintenance costs far more. Book a free on-site consultation to size the right plan.
Safer plant conditions, continuously improved — not audited once and forgotten.
Environment, health and safety management alongside facility and utility upkeep and safety-policy implementation. We work to continuously improve operating conditions so compliance and uptime move in the same direction.
SERVICE ON FOCUS
If you find yourself regularly calling OEM engineers, try us first. We aim to save you both money and time, getting your plant or machinery back in service as fast as possible — and in the rare event we cannot solve an issue, we liaise with the OEM and their support teams to resolve it.
A controller failure should be a restore, not a rebuild.
§02 / CAPABILITIES // EQUIPMENT COVERAGE
Mechanical, electrical, automation and fluid-power expertise across the machines that actually move your production. One engineer on call instead of a roster of OEM service contracts.
CNC and VMC machining centres, TMC, broaching machines and purpose-built SPMs, with software, drive, PLC and HMI image backup for fast recovery.
Fanuc and Yaskawa robots for MIG/spot welding and hot-melt dispensing; full production and welding-robotics assembly lines on ControlLogix and Rockwell PLC platforms.
Mechanical power presses up to 1,000 ton (1000 / 600 / 315 / 250-ton experience), tube mills and fin-assembly lines.
Spot, MIG, resistance and induction-heating welding, powder coating and 9-zone brazing furnaces.
Paint shops, phosphating plants, electroplating equipment and metalizing plants.
Packaging machines and production assembly lines kept to schedule.
Rockwell/Allen-Bradley AC & DC drives, servo and safety modules, PLC/HMI/SCADA programming, troubleshooting and retrofitting.
LT and 3-phase distribution, switchgear and substations up to 33 kV, transformers, DG sets up to 1,000 kVA, UPS, pneumatic compressors and firefighting systems.
Don't see your machine? If it has a motor, a controller or a hydraulic circuit, we can diagnose it.
§03 / HOW WE WORK
Five stages from first site visit to a documented preventive plan you can audit. Built so a plant that isn't ready for a full-time maintenance engineer still gets one's rigour, on call.
A free on-site consultation, no obligation. We walk your floor, list your critical assets and map where unplanned downtime actually hurts. You leave with a clear picture of risk and priority, not a sales quote.
Root-cause fault finding across mechanical, electrical, automation and fluid power, from CNC/VMC machining centres and welding robotics to power presses up to 1000 ton, paint shops, brazing furnaces and phosphating plant. We isolate the real cause before anyone touches a spare.
Repair, installation, testing and commissioning by engineers who do this on India's Tier-1 automotive and industrial plants. Control panels built to spec, LT and 3-phase distribution, switchgear and cabling, electronics and control-system repair — machine-proven and signed off before handover.
Before we leave, we back up what keeps you running: CNC/VMC software, drive, PLC and HMI configurations, full system images. A breakdown should never also cost you your machine's brain.
A preventive and predictive maintenance plan aligned to manufacturer best practice, with EHS and facility upkeep folded in. Scheduled interventions that turn surprise failures into routine line items, comparable to OEM service at a fraction of OEM cost.
§04 / WHY ACT IN SYSTEMS
Proper maintenance has a cost. Unplanned downtime costs far more. ACT In Systems puts 24 years of plant, automation and EHS expertise on call across India — OEM-comparable service at a fraction of OEM rates. Every claim below is backed by the founder's own documented track record, not borrowed logos.
Founder Mr. Neeraj Kumar brings 24 years across maintenance, projects, utility, EHS and facility, from freelance plant work to commissioning new equipment for Maruti Suzuki across all India locations via a Japanese partner. You get that specialist on call — without the fixed cost of a permanent hire.
One number for breakdown response, new installs and maintenance contracts at sites anywhere in India, from our registered base in Meerut, Uttar Pradesh.
Reliable, efficient fault diagnosis and commissioning built to manufacturer best practice, delivered at a fraction of OEM service cost.
A stopped line gets one diagnosis, not three vendors pointing at each other.
CNC/VMC software, PLC/HMI/drive programs and full system images backed up — a controller failure is a restore, not a rebuild.
We scope the right plan on your floor at no cost, to cut breakdowns before they bill you in downtime. Certified to ISO/TS 16949 (2002 & 2016) and recognised with the 2014 Delphi Global Operation Sustainability Award.
§05 / ANNUAL MAINTENANCE CONTRACTS
Three engagement levels, sized to how critical uptime is for you. We agree the response and coverage you need on a free on-site visit — the math is simple: downtime cost per hour × hours avoided.
| Coverage | Essential | Preventive · popular | Critical-Uptime |
|---|---|---|---|
| Breakdown response | Scheduled call-out | Rapid response | Priority response |
| Preventive schedule | Periodic visits | Regular, plan to OEM best practice | Frequent + predictive checks |
| Spares & consumables | Advisory list | Critical-spares mapping | Managed spares + image backup |
| Remote support | Phone diagnosis | Phone + remote PLC/HMI | Remote monitoring & escalation |
| Disciplines covered | Elec / mech | Elec / mech / automation | Elec / mech / automation / fluid power |
| Value framing | A single avoided stoppage typically pays for the contract — downtime cost / hour × hours avoided. We scope the right level on a free on-site visit. | ||
BY THE NUMBERS
Every figure is grounded in the founder's documented 24-year track record — not borrowed logos.
Pan-India service · OEM-grade support at a fraction of OEM cost · Mechanical / electrical / automation / fluid power — one team.
§06 / FOUNDER / PRINCIPAL ENGINEER
24 years on the plant floor — maintenance, projects, utility, EHS and facility — now keeping new equipment running across Maruti Suzuki India. “Inspiring with Integrity.”
Founder Mr. Neeraj Kumar built ACT In Systems on 24 years of hands-on plant engineering. He started as a freelancer in plant maintenance, automation and robotics, and is currently associated with a Japanese firm working with India's No.1 automotive manufacturer, Maruti Suzuki, on the installation of new equipment across all its India locations.
CERTIFICATIONS & RECOGNITION
CAREER HIGHLIGHTS
Most recent first — a 24-year record across India's Tier-1 automotive and industrial plants.
Maruti Suzuki India (via Japanese firm)
Commissioning new equipment across all Maruti Suzuki India locations for the country's No.1 automotive manufacturer.
Fomar CV Brakes
Relocated a full plant 35 km and set up a new shock-absorber facility; owned 2×160 KVA UPS, 500 KVA DG set, 172/275 CFM compressors, 11 KV HT system, transformers and firefighting; welding, induction, powder-coating, phosphating and press machines.
Rico Fluidtronics
Oil & water pump assembly lines for powertrain; ControlLogix PLC over Ethernet, DAQ and SQL Server; VMC/CNC/TMC and SPMs; full utility and facility infrastructure.
Munjal Auto (Hero Group)
New facility with a 2 MW solar plant for MG Motors Hallol; installed and commissioned Yaskawa MIG/spot-welding robots, a 5-ton EOT crane, 1000/600/315/250-ton power presses, spot welding and paint shop.
Rinder India (UNO Minda)
Fanuc & Yaskawa robotic hot-melt dispensers, metalizing and injection molding; new paint plant for DRL (Dynamic Running Lights); owned maintenance budgets, CAPEX and CMMS.
Mahle Behr
Transformers, substations and switchgear up to 33 KV; DG sets up to 1000 KVA; Kaiser/Atlas Copco compressors; 20 MT LPG bullet and 234 KL HSD yard.
Delphi Automotive (Thermal Systems)
Utility savings of INR 15.3 Mn (furnace to state power), INR 4.573 Mn (LPG to PNG brazing furnace) and INR 1.9 Mn (helium recovery on leak testing); installed a 9-zone brazing furnace, 250-ton power press, tube mill and fin assembly.
Delphi Automotive (Chassis Systems)
Led breakdown and preventive maintenance; Rockwell PLC, AC & DC drives, servo and safety-module programming and troubleshooting; presses, broaching, PLC SPMs, paint lines and robotic welding.
§07 / FAQ // BEFORE YOU ENGAGE
No sales runaround — the questions procurement and maintenance teams actually ask before they hand a line over to an outside specialist.
No — that is precisely who we exist for. ACT In Systems gives you specialist maintenance, automation and project expertise on call, without the fixed cost of a permanent in-house engineer. You get OEM-comparable capability at a fraction of OEM cost, scaled to the plant you actually run. Proper maintenance is never free; unplanned downtime costs far more.
Anything across mechanical, electrical, automation and fluid power. In the field that means CNC and VMC machining centres, packaging machines, production and assembly lines, welding robotics lines, electroplating and metalizing plant, mechanical power presses up to 1000 ton, paint shops, phosphating plant, brazing furnaces, and welding systems (spot, MIG, resistance, induction heating, powder coating). Founder Neeraj Kumar has commissioned and maintained this equipment first-hand across his 24-year career.
Both — and the prevention is where you save money. We run reactive emergency fault-finding when a line is down, and planned, preventive and predictive maintenance programmes aligned to manufacturer best practice to stop breakdowns before they happen. We will tell you honestly which mix your plant needs, and the on-site consultation to scope it is free.
Yes. We cover electrical, mechanical and civil scope for new-build factories, assembly-line installation, plant layout shifting and complete facility setup. This is hands-on experience: our founder has relocated a full plant 35 km, set up new shock-absorber and solar-powered facilities, and installed and commissioned MIG and spot welding robots, EOT cranes and power presses from 250 to 1000 ton.
Control and automation are core to us. We design, manufacture and install fully tailored, easy-to-use control panels using respected component suppliers, because a machine is only as good as its controls. We also handle CNC/VMC software backup, PLC/HMI and drive system-image backup, electronics and control-system repair, and installation and commissioning support — so a controller fault never becomes a lost weekend.
We are registered in Meerut, Uttar Pradesh and serve clients across India. Our founder is currently engaged with a Japanese firm installing new equipment for Maruti Suzuki across all its India locations, so multi-site, travel-based work is exactly how we operate. Tell us where the plant is and we will come to you.
Founder Neeraj Kumar holds Certified Internal Auditor status for ISO/TS 16949:2002 and ISO/TS 16949:2016, plus a Workshop on Testing & Examination of Lifting Machinery, Tackles & Pressure Vessels, and a 2014 Delphi Global Operation Sustainability Award for Risk Reduction & Cost Savings. The work is led by 24 years across maintenance, projects, utility, EHS and facility — not by a sales team.
GET IN TOUCH
Whether it's a stopped line, a preventive plan, a new install or a quick technical question, you'll reach an engineer — not a call centre. Tell us where you are and what's running; we'll take it from there.
Free on-site consultation — no obligation. You'll reach an engineer, not a call centre.
Thank you — an engineer will get back to you. For an urgent breakdown, call +91 98719 63921 now.